< Previous40 between diff erent production runs and minimizing material waste. Analog Signal Inputs: The S-Concept machines facilitate easy visualization by importing data from various sensors, supporting a range of 0.0 to 10.0V across up to 8 channels. This capability allows operators to monitor a wide array of parameters in real- time, improving control and optimization of the molding process. Save Energy Shibaura Machine’s S-Concept series excels in energy effi ciency: New Heater Cover (Coming in 2025): Available in 2025 for new machine orders, this enclosed cover signifi cantly enhances heat retention and energy effi ciency, reducing annual CO2 emissions by 24% and decreasing barrel cool down time by 60%. DST Fill for Automatic Material Viscosity Compensation: This feature detects and adjusts for viscosity changes due to varying regrind material ratios, maintaining consistent viscosity and preventing defects like short shots and fl ash, promoting sustainability and reducing material costs. V70 Power Consumption Monitor: Off ering a comprehensive display of calculated power consumption, this feature shows current and cumulative power usage, trend graphs, and electricity fees. Power usage data can be saved to a USB fl ash drive, with backup data available for analysis. This allows manufacturers to eff ectively track and manage energy usage, identify savings opportunities, and reduce operational costs. Unlock the Potential of Advanced Manufacturing with S-Concept The S-Concept injection molding machines represent a signifi cant leap forward in modern manufacturing. By integrating cutting- edge technology and smart automation, the S-Concept series helps you improve effi ciency, reduce costs, and adopt sustainable practices. For more information or to schedule a demonstration, contact us today. Explore how the S-Concept can transform your production processes and help you achieve operational and sustainability goals. Energy Usage* Annual CO2 Emissions Cooling Time Current heater cover 2.1 kw 5600 kg-CO 2 70 min 1.6 kw 4300 kg-CO 2 30 min** Cooling fans are an optional upgrade 24% Savings 24% Savings 60% Faster** New heat cover signifi cantly enhances heat retention and energy effi ciency, reducing annual CO2 emissions by 24% and decreasing barrel cool down time by 60%. Click here to learn moreShibaura Machine’s UVM Series of Nano Machines New Product Spotlight: 42 A s industries demand greater levels of precision, reliability, and complexity in their applications, manufacturers must adopt innovative solutions to stay competitive. Shibaura Machine’s UVM series of nano machines stands out by combining the power of nano technology with exceptional precision and efficiency, making it a game-changer in the world of high-precision machining. We are thrilled to announce that we will be showcasing the UVM model UVM- D450(H) at IMTS 2024 this fall, offering attendees an opportunity to see this advanced technology in action. Meet the UVM Nano Machines The UVM series has been developed with the concept of high-speed and high- quality machining. This series includes several models tailored to meet a variety of precision machining needs: UVM-450C(H): Standard model ideal for precision molds, such as injection molds, press dies, LED packaging molds, lens molds, and smartphone frame molds. UVM-700C(H): Features a long axis stroke suitable for large-sized workpieces, perfect for automotive lighting parts molds, including clearance lamp molds, reflector molds, and LED headlight lens molds. UVM-450D(H): Superior model designed for high- speed and high-precision tasks, making it ideal for optical lens molds, medical equipment fine parts molds, and other precision parts machining. UVM-700E(5AD): Offers simultaneous 5-axis precision machining for large-sized workpieces, ideal for complex automotive lighting parts molds and large precision molds. Advanced Technology for Maximum Precision and Performance The UVM series machines incorporate state-of-the-art technology to ensure high precision and efficiency. The machines are equipped with a high-speed aerostatic bearing spindle capable of rotating at 60,000 RPM, which ensures reduced machining time and high rotational accuracy. This spindle technology not only extends tool life but also significantly reduces maintenance costs due to its virtually unlimited life. For instance, in the production of optical lens molds, the UVM-450D(H) can achieve intricate patterns and superior surface finishes with exceptional accuracy, surpassing conventional machines. The machine’s ability to maintain tight profile tolerances and exceed surface finish requirements is critical for applications such as medical implants, aerospace components, and automotive parts. By integrating multiple features into one setup, the UVM series offers a cost-effective UVM-450C(H)43 solution for complex parts. Enhanced Tool Life and Maintenance One of the significant advantages of the UVM series is the use of an air bearing spindle. Unlike traditional spindles that require frequent replacement due to wear and tear, the air bearing spindle in the UVM series boasts a virtually unlimited life. This results in lower maintenance costs and reduced downtime. In addition, the spindle’s high rotational accuracy enhances tool life, allowing for continuous high-speed machining without the need for frequent adjustments. Thermal Stability and Precision Thermal stability is a critical factor in maintaining precision during long machining processes. The UVM-450C(H) and UVM- 700C(H) models feature efficient cooling systems with casting pipes in the machine body to improve thermal stability and minimize distortion. The UVM-450D(H) and UVM- 700E(5AD) models take it a step further with a thermal stabilizing system that circulates temperature- controlled liquid through the machine structure, ensuring consistent high-precision machining even during extended operations. For example, in the manufacturing of medical equipment fine parts, the UVM-450D(H) ensures dimensional accuracy and superior surface finishes. The machine’s thermal stability allows for precise tailoring of components, meeting the stringent requirements of the medical industry. Automation and High Precision Support The UVM series is equipped with multiple automation features designed to enhance precision and efficiency. The UVM-TSA software facilitates high precision machining and automation, while the FormEye® tool contour measuring system accurately measures cutter shapes during high-speed rotation. Additionally, the ShapeEye imaging type workpiece measuring system allows for precise tailoring of fine shapes that cannot be reached using touch probes. These advanced features support a variety of high precision machining operations. For instance, the UVM- 700E(5AD) is ideal for machining large precision molds for automotive lighting parts. The machine’s simultaneous 5-axis precision machining capability, combined with the advanced measurement systems, ensures high-quality and UVM-700C(H)44 consistent results, reducing the need for re-modeling and re-generation of tool paths. Optimizing Performance and Cost Compared to conventional machines, the UVM series significantly lowers running costs while improving machining quality. This is achieved through high-speed spindles, advanced motion control, and high-precision rotary tables. By integrating these innovations into a single machine, you benefit from accelerated, precise machining operations and improved energy efficiency. In the production of automotive lighting parts molds, such as LED headlight lens molds, the UVM-700C(H) provides a perfect example of the series’ capabilities. The machine’s long axis stroke and high precision ensure that large-sized workpieces are machined with exceptional accuracy and surface finish. This capability not only reduces production time but also enhances the overall quality of the finished products. Driving Manufacturing Excellence Shibaura Machine is committed to helping customers meet the unique challenges of modern manufacturing. Recognized as a respected manufacturer of “mother machines” for over a century, the UVM series exemplifies our dedication to world-class engineering, enabling manufacturers across diverse industries to achieve remarkable results. As we look ahead to IMTS 2024, we are excited to showcase the UVM model UVM-D450(H). Attendees will have the opportunity to witness firsthand the advanced capabilities of this nano machine and understand how it can transform their UVM-700E(5AD) manufacturing processes. Take on the Future of High Precision Manufacturing With Shibaura Machine’s UVM series, manufacturers can confidently tackle the future of high-precision manufacturing. These nano machines provide the accuracy, efficiency, and versatility needed to stay ahead in a competitive market. Contact our Machine Tool team today to learn more about how the UVM series can enhance your production capabilities and drive your business forward. For more information, visit Shibaura Machine at IMTS 2024 (Booth 339424, South Hall) and see the UVM- D450(H) in action. Join us in exploring the cutting-edge technology that defines the future of precision machining. Click here to learn moreShibaura Machine’s machiNetCloud Empowers Sustainability New Product Spotlight: 46 W ith sustainability at the forefront of industrial priorities, manufacturers need cutting-edge solutions to stay ahead. Shibaura Machine Company, America’s latest offering, the SUSTAIN app, integrated into its machiNetCloud Industrial IoT suite, represents a significant leap forward in helping manufacturers achieve their sustainability goals while enhancing operational efficiency. Developed in collaboration with ei3 Corporation, SUSTAIN is positioned to redefine how manufacturers measure, manage, and reduce their carbon footprint. Improving Sustainability with SUSTAIN The SUSTAIN app is designed to calculate the carbon footprint of each plastic part produced on a variety of machines, aiding manufacturers in meeting Scope 1 and 2 emissions reporting requirements. By incorporating on-machine energy consumption data and considering the carbon intensity of supplied energies, SUSTAIN delivers accurate and auditable carbon footprint values for every production job. This capability is crucial for manufacturers aiming to comply with evolving environmental regulations and sustainability standards. “SUSTAIN is a pivotal advancement in our commitment to providing comprehensive digital solutions. It empowers manufacturers to optimize energy usage, reduce waste, and meet increasing demands for auditable carbon reporting.” -Hemantha Wansekera, CIO Shibaura Machine Company, America Comprehensive Features for Enhanced Environmental Protection SUSTAIN offers a suite of features, including real- time energy monitoring and predictive maintenance insights, enabling manufacturers to make data- driven decisions that drive continuous improvement and resource conservation. This unique resource and energy monitoring solution helps manufacturers efficiently use resources, reduce costs, and lower scrap rates, thereby achieving more sustainable operations. Key Capabilities of SUSTAIN Measure, Compute, and Report Sustainability KPIs: SUSTAIN provides a global company-wide measurement tool that acquires, analyzes, and reports on energy data from all enterprise assets, including machines and buildings. It establishes a normalized baseline to optimize processes and ensures accurate sustainability reporting. Aggregate Enterprise Impact: The app allows users to roll up data to aggregate the overall impact of the enterprise, normalizing for external factors such as weather or production schedules. This holistic view helps organizations better understand their environmental footprint and identify areas for improvement.47 Advanced Machine Learning Algorithms: By applying sophisticated machine learning algorithms, SUSTAIN reduces the specifi c energy consumption per part or tonnage of production, validating consumption trends over time and verifying the impact of actions taken. Carbon Intensity Evaluation: SUSTAIN evaluates the carbon intensity for local electricity, providing insights into the environmental impact of energy consumption. This feature is particularly valuable for ESG reporting and CO2 emissions taxation. Benchmarking and Trend Analysis: The app benchmarks scrap rates and observes long-term trends, establishing facts for ESG reporting and compliance. These analytical insights enable organizations to transform into proactive, intelligent, and externally- focused businesses. Perseus: Strengthening SUSTAIN’s Capabilities Complementing the SUSTAIN app is the newest edge device off ering, Perseus. This innovative hardware solution allows for real-time detection and management of compressed air usage, a signifi cant energy expense in manufacturing plants. Perseus functions as an automatic, continuous, customized leak detection edge device, applying advanced analytics to air fl ow and pressure data. By learning regular operating patterns and detecting problems as they occur, = Perseus dispatches timely alerts to relevant parties for further action. Perseus can reduce compressed air requirements by 20-30%, resulting in substantial energy savings. This integration with SUSTAIN allows manufacturers to carefully manage and monitor the use of compressed air, optimizing both pneumatic and electric energy consumption. Additionally, Perseus helps manufacturers identify performance issues within pneumatic systems, contributing to overall operational effi ciency and cost savings. Driving Manufacturing Excellence With the SUSTAIN app, utilizing ei3’s advanced technology, Shibaura Machine Company, America (SMA) continues to lead in innovation and sustainability. By providing real-time energy monitoring, predictive maintenance insights, and comprehensive sustainability SUSTAIN reduces the specifi c energy consumption per part or tonnage of production using advanced machine learning algorithms.48 reporting, SUSTAIN helps manufacturers meet the growing demands for environmental responsibility and operational efficiency. This commitment to sustainability not only helps in meeting regulatory requirements but also aligns with the increasing consumer demand for environmentally conscious products. As the manufacturing sector embraces the trans-formative power of the Industrial Internet of Things (IIoT) and Artificial Intelligence (AI), SUSTAIN is poised to play a critical role in driving sustainability and efficiency. The app’s AI-driven insights enable proactive decision-making, predictive maintenance, and optimized processes, significantly improving quality, uptime, and speed. These capabilities ensure that manufacturers can stay ahead of the curve, leveraging advanced technology to meet their sustainability goals. SMA and ei3 remain committed to providing manufacturers with the tools they need to thrive in a competitive landscape. By integrating AI and IIoT technologies, they are helping to redefine the future of manufacturing, making it more sustainable, efficient, and intelligent. Join Us in Shaping the Future of Manufacturing The launch of SUSTAIN marks a significant milestone in SMA’s journey towards sustainable manufacturing. With its comprehensive features, advanced analytics, and real-time insights, SUSTAIN empowers manufacturers to optimize energy usage, reduce waste, and achieve their sustainability objectives. As SMA celebrates this innovative advancement, they invite all stakeholders to join them in exploring the future of sustainable manufacturing. For more information on SUSTAIN and how it can transform your manufacturing processes, visit SMA’s website or contact the Digital Services Division. Together, let’s shape the future of manufacturing, driving excellence and sustainability in every operation. SUSTAIN helps with ESG reporting and CO2 emissions taxation. Click here to learn more“stories from our customers ”Next >